ࡱ> vyug `gbjbjJJ ;(ub(ubp^""8\Fdm,.h!h!h!+++++++$-Q0,h!F!F!"h!h!,',&&&h!R+&h!+&&()!F)+=,0m,)91"P91))J91,*h!h!&h!h!h!h!h!,,P$zh!h!h!m,h!h!h!h!91h!h!h!h!h!h!h!h!h!"B d: SECTION 263600 - TRANSFER SWITCHES Latest Update 5-7-2017 See underlined text for Edits. (Engineer shall edit specifications and blue text in header to meet project requirements. This includes but is not limited to updating Equipment and/or Material Model Numbers indicated in the specifications and adding any additional specifications that may be required by the project. Also turn off all Underlined.)Last Update: 6.9.11. Reformatted and See Underlined Text. (Engineer shall edit specifications and blue text in header to meet project requirements. This includes but is not limited to updating Equipment and/or Material Model Numbers indicated in the specifications and adding any additional specifications that may be required by the project.) GENERAL RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division01 Specification Sections, apply to this section and all other sections of Division 26. SUMMARY This Section includes transfer switches rated 600V and less, including the following: Automatic transfer switches. Bypass/isolation switches. SUBMITTALS Product Data: For each type of product indicated. Include rated capacities, weights, operating characteristics, furnished specialties, and accessories. Shop Drawings: Dimensioned plans, elevations, sections, and details showing minimum clearances, conductor entry provisions, gutter space, installed features and devices, and material lists for each switch specified. Single-Line Diagram: Show connections between transfer switch, bypass/isolation switch, power sources, and load; and show interlocking provisions for each combined transfer switch and bypass/isolation switch. Qualification Data: For manufacturer and testing agency. Field quality-control test reports. Operation and Maintenance Data: For each type of product to include in emergency, operation, and maintenance manuals. In addition to items specified in Division01 Section "Operation and Maintenance Data," include the following: Features and operating sequences, both automatic and manual. List of all factory settings of relays; provide relay-setting and calibration instructions, including software. QUALITY ASSURANCE Manufacturer Qualifications: Maintain a service center capable of providing training, parts, and emergency maintenance repairs within a response period of less than eight hours from time of notification. Testing Agency Qualifications: An independent agency, with the experience and capability to conduct the testing indicated, that is a member company of the InterNational Electrical Testing Association or is a nationally recognized testing laboratory (NRTL) as defined by OSHA in 29CFR1910.7, and that is acceptable to authorities having jurisdiction. Testing Agency's Field Supervisor: Person currently certified by the InterNational Electrical Testing Association or the National Institute for Certification in Engineering Technologies to supervise on-site testing specified in Part3. Source Limitations: Obtain [automatic transfer switches] [bypass/isolation switches] through one source from a single manufacturer. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA70, Article100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use. Comply with NEMAICS1. Comply with NFPA70. Comply with NFPA110. Comply with UL1008 unless requirements of these Specifications are stricter. PROJECT CONDITIONS Interruption of Existing Electrical Service: Do not interrupt electrical service to facilities occupied by Owner or others unless permitted under the following conditions and then only after arranging to provide temporary electrical service, if needed. Notify UMB no fewer than ten (10) days in advance of proposed interruption of electrical service. Do not proceed with interruption of electrical service without UMBs written permission. COORDINATION Coordinate size and location of concrete bases. Cast anchor-bolt inserts into bases. Concrete, reinforcement, and formwork requirements are specified in Division03. WARRANTY/GUARANTEE See Division 26 Specification Section Basic Electrical Requirements for warranty and guarantee requirements. PRODUCTS MANUFACTURERS Manufacturers: Subject to compliance with requirements, provide products by one (1) of the following: Contactor Transfer Switches: Emerson; ASCO Power Technologies, LP. GE Zenith Controls. Onan/Cummins Power Generation; Industrial Business Group. Russelectric, Inc. Transfer Switches Using Molded-Case Switches or Circuit Breakers: Eaton Electrical Inc.; Cutler-Hammer. GE Zenith Controls. Hubbell Industrial Controls, Inc. GENERAL TRANSFER-SWITCH PRODUCT REQUIREMENTS Indicated Current Ratings: Apply as defined in UL1008 for continuous loading and total system transfer, including tungsten filament lamp loads not exceeding 30 % of switch ampere rating, unless otherwise indicated. Tested Fault-Current Closing and Withstand Ratings: Adequate for duty imposed by protective devices at installation locations in Project under the fault conditions indicated, based on testing according to UL1008. Retain subparagraph below if this Section includes automatic transfer switches based on molded-case-switch or circuit-breaker products or if design includes fault-current protection internal to transfer switch. Where transfer switch includes internal fault-current protection, rating of switch and trip unit combination shall exceed indicated fault-current value at installation location. Solid-State Controls: Repetitive accuracy of all settings shall be plus or minus 2 % or better over an operating temperature range of minus 200C to plus 700C. Resistance to Damage by Voltage Transients: Components shall meet or exceed voltage-surge withstand capability requirements when tested according to IEEEC62.41. Components shall meet or exceed voltage-impulse withstand test of NEMAICS1. Electrical Operation: Accomplish by a nonfused, momentarily energized solenoid or electric-motor-operated mechanism, mechanically and electrically interlocked in both directions. Switch Characteristics: Designed for continuous-duty repetitive transfer of full-rated current between active power sources. Delete first subparagraph below if units using switching components designed for molded-case switches or insulated-case circuit breakers are permissible. Limitation: Switches using molded-case switches or circuit breakers or insulated-case circuit-breaker components are not acceptable. Switch Action: Double throw; mechanically held in both directions. Contacts: Silver composition or silver alloy for load-current switching. Conventional automatic transfer-switch units, rated 225A and higher, shall have separate arcing contacts. Retain paragraph below and select appropriate option if four-pole transfer switches are required. Coordinate with Drawings. Neutral Switching. Where four-pole switches are indicated, provide [neutral pole switched simultaneously with phase poles] [overlapping neutral contacts]. Retain paragraph below for single-phase, three-wire systems or three-phase, four-wire systems without neutral switching. Coordinate with Drawings. Neutral Terminal: Solid and fully rated, unless otherwise indicated. Retain paragraph below if required for heavy nonlinear loads. This requirement may result in some suppliers' oversizing certain switches to provide an oversize neutral. Coordinate with Drawings. Oversize Neutral: Ampacity and switch rating of neutral path through units indicated for oversize neutral shall be double the nominal rating of circuit in which switch is installed. Annunciation, Control, and Programming Interface Components: Devices at transfer switches for communicating with remote programming devices, annunciators, or annunciator and control panels shall have communication capability matched with remote device. Provide CAT 6E cable in conduit from remote communication. Factory Wiring: Train and bundle factory wiring and label, consistent with Shop Drawings, either by color-code or by numbered or lettered wire and cable tape markers at terminations. Color-coding and wire and cable tape markers are specified in Division26 Section "Identification for Electrical Systems." Designated Terminals: Pressure type, suitable for types and sizes of field wiring indicated. Power-Terminal Arrangement and Field-Wiring Space: Suitable for top, side, or bottom entrance of feeder conductors as indicated. Control Wiring: Equipped with lugs suitable for connection to terminal strips. Enclosures: General-purpose NEMA250, Type[1] [4X] [12], complying with NEMAICS6 and UL508, unless otherwise indicated. AUTOMATIC TRANSFER SWITCHES Comply with Level1 equipment according to NFPA110. Switching Arrangement: Double-throw type, incapable of pauses or intermediate position stops during normal functioning, unless otherwise indicated. Manual Switch Operation: Under load, with door closed and with either or both sources energized. Transfer time is same as for electrical operation. Control circuit automatically disconnects from electrical operator during manual operation. Retain paragraph below if required for control to minimize elevator disruption or for other purposes. Signal-Before-Transfer Contacts: A set of normally open/normally closed dry contacts operates in advance of retransfer to normal source. Interval is adjustable from one (1) second to thirty (30) seconds. Retain paragraph below if digital communication system is used for remote annunciation or for remote annunciation and control. Digital Communication Interface: Matched to capability of remote annunciator or annunciator and control panel. Retain paragraph below if transfer switches based on molded-case-switch or circuit-breaker components are acceptable for Project. Transfer Switches Based on Molded-Case-Switch Components: Comply with NEMAAB1, UL489, and UL869A. Retain paragraph and subparagraphs below for loads intolerant of interruptions or for switching large-motor loads. Automatic Closed-Transition Transfer Switches: Include the following functions and characteristics: Fully automatic make-before-break operation. Load transfer without interruption, through momentary interconnection of both power sources not exceeding 100 ms. Initiation of No-Interruption Transfer: Controlled by in-phase monitor and sensors confirming both sources are present and acceptable. Initiation occurs without active control of generator. Controls ensure that closed-transition load transfer closure occurs only when the two (2) sources are within plus or minus five (5) electrical degrees maximum, and plus or minus 5 % maximum voltage difference. Failure of power source serving load initiates automatic break-before-make transfer. Delete if retaining "Automatic Closed-Transition Transfer Switches" Paragraph above for units serving large motors. In-Phase Monitor: Factory-wired, internal relay controls transfer so it occurs only when the two sources are synchronized in phase. Relay compares phase relationship and frequency difference between normal and emergency sources and initiates transfer when both sources are within fifteen (15) electrical degrees, and only if transfer can be completed within sixty (60) electrical degrees. Transfer is initiated only if both sources are within 2 Hz of nominal frequency and 75 % or more of nominal voltage. Automatic Transfer-Switch Features: First subparagraph specifies three-phase undervoltage monitor. Retain if loss of one phase of normal source would be a problem for loads downstream from transfer switch. Similar option is available for emergency source. Maximum operating transfer time of one sixth (1/6) second. Undervoltage Sensing for Each Phase of Normal Source: Sense low phase-to-ground voltage on each phase. Pickup voltage shall be adjustable from 85% to 100 % of nominal, and dropout voltage is adjustable from 75% to 98 %of pickup value. Factory set for pickup at 95 % and dropout at 95 %. Adjustable Time Delay: For override of normal-source voltage sensing to delay transfer and engine start signals. Adjustable from zero (0) seconds to six (6) seconds, and factory set for three (3) seconds. Voltage/Frequency Lockout Relay: Prevent premature transfer to generator. Pickup voltage shall be adjustable from 85% to 100 % of nominal. Factory set for pickup at 95 %. Pickup frequency shall be adjustable from 90% to 100% of nominal. Factory set for pickup at 98%. Time delay for Transfer to Emergency: Adjustable from zero (0) minutes to five (5) minutes, and factory set for zero (0) minutes. Time Delay for Retransfer to Normal Source: Adjustable from zero (0) minutes to thirty (30) minutes, and factory set for ten (10) minutes to automatically defeat delay on loss of voltage or sustained undervoltage of emergency source, provided normal supply has been restored. Engine Cool Down Time: Adjustable from zero (0) minutes to thirty (30) minutes, and factory set for five (5) minutes. Test Switch: Simulate normal-source failure. Switch-Position Pilot Lights: Indicate source to which load is connected. Source-Available Indicating Lights: Supervise sources via transfer-switch normal- and emergency-source sensing circuits. Normal Power Supervision: Green light with nameplate engraved "Normal Source Available." Emergency Power Supervision: Red light with nameplate engraved "Emergency Source Available." Unassigned Auxiliary Contacts: Two normally open, single-pole, double-throw contacts for each switch position, rated 10A at 240-V ac. Transfer Override Switch: Overrides automatic retransfer control so automatic transfer switch will remain connected to emergency power source regardless of condition of normal source. Pilot light indicates override status. Retain subparagraph below if needed to coordinate with engine generator. Do not duplicate control features furnished with generator. Engine Starting Contacts: One (1) isolated and normally closed, and one isolated and normally open; rated 10A at 32-V dc minimum. Engine Shutdown Contacts: Time delay adjustable from zero (0) minutes to five (5) minutes, and factory set for five (5) minutes. Contacts shall initiate shutdown at remote engine-generator controls after retransfer of load to normal source. Engine-Generator Exerciser: Solid-state, programmable-time switch starts engine generator and transfers load to it from normal source for a preset time, then retransfers and shuts down engine after a preset cool-down period. Initiates exercise cycle at preset intervals adjustable from seven (7) days to thirty (30) days. Running periods are adjustable from ten (10) minutes to thirty (30) minutes. Factory settings are for seven (7) day exercise cycle, thirty (30) minute running period, and five (5) minute cool-down period. Exerciser features include the following: Exerciser Transfer Selector Switch: Permits selection of exercise with and without load transfer. Push-button programming control with digital display of settings. Integral battery operation of time switch when normal control power is not available. BYPASS/ISOLATION SWITCHES Comply with requirements for Level1 equipment according to NFPA110. Description: Manual type, arranged to select and connect either source of power directly to load, isolating transfer switch from load and from both power sources. Include the following features for each combined automatic transfer switch and bypass/isolation switch: Means to lock bypass/isolation switch in the position that isolates transfer switch with an arrangement that permits complete electrical testing of transfer switch while isolated. While isolated, interlocks prevent transfer-switch operation, except for testing or maintenance. Drawout Arrangement for Transfer Switch: Provide physical separation from live parts and accessibility for testing and maintenance operations. Bypass/Isolation Switch Current, Voltage, Closing, and Short-Circuit Withstand Ratings: Equal to or greater than those of associated automatic transfer switch, and with same phase arrangement and number of poles. Contact temperatures of bypass/isolation switches shall not exceed those of automatic transfer-switch contacts when they are carrying rated load. Operability: Constructed so load bypass and transfer-switch isolation can be performed by one (1) person in no more than two (2) operations in fifteen (15) seconds or less. Legend: Manufacturer's standard legend for control labels and instruction signs shall describe operating instructions. Maintainability: Fabricate to allow convenient removal of major components from front without removing other parts or main power conductors. Interconnection of Bypass/Isolation Switches with Automatic Transfer Switches: Factory-installed copper bus bars; plated at connection points and braced for the available short-circuit current. SOURCE QUALITY CONTROL Factory test and inspect components, assembled switches, and associated equipment. Ensure proper operation. Check transfer time and voltage, frequency, and time-delay settings for compliance with specified requirements. Perform dielectric strength test complying with NEMAICS1. EXECUTION INSTALLATION Retain paragraph below for floor-mounting switches. Floor-Mounting Switch: Anchor to floor by bolting. Retain subparagraph below to require floor-mounting switches to be installed on concrete bases. Concrete Bases: Four (4) inches high, reinforced, with chamfered edges. Extend base no more than four (4) inches in all directions beyond the maximum dimensions of switch, unless otherwise indicated or. Construct concrete bases according to Division26 Section "Hangers and Supports for Electrical Systems." Identify components according to Division26 Section "Identification for Electrical Systems." Set field-adjustable intervals and delays, relays, and engine exerciser clock. Where generators serve more than one transfer switch, starting control is governed by the closing of engine start contacts at any one multiple transfer switches. Engines shall not shut down unless all associated transfer switches have transferred back to normal source and all cool-down time delays have expired. CONNECTIONS Retain first paragraph below if connections are to remote annunciator, control panel, or motor controller. Coordinate with Drawings. Wiring to Remote Components: Match type and number of cables and conductors to control and communication requirements of transfer switches as recommended by manufacturer. Increase raceway sizes at no additional cost to Owner if necessary to accommodate required wiring. Provide CAT 6E cable in conduit from ATS back to BAS main control panel. Ground equipment according to Division26 Section "Grounding and Bonding for Electrical Systems." Connect wiring according to Division26 Section "Low-Voltage Electrical Power Conductors and Cables." FIELD QUALITY CONTROL Manufacturer's Field Service: Engage a factory-authorized service representative to inspect, test, and adjust components, assemblies, and equipment installations, including connections. Report results in writing. Perform tests and inspections and prepare test reports. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect components, assemblies, and equipment installation, including connections, and to assist in testing. After installing equipment and after electrical circuitry has been energized, test for compliance with requirements. Perform each visual and mechanical inspection and electrical test stated in NETA Acceptance Testing Specification. Certify compliance with test parameters. Measure insulation resistance phase-to-phase and phase-to-ground with insulation-resistance tester. Include external annunciation and control circuits. Use test voltages and procedure recommended by manufacturer. Comply with manufacturer's specified minimum resistance. Check for electrical continuity of circuits and for short circuits. Inspect for physical damage, proper installation and connection, and integrity of barriers, covers, and safety features. Verify that manual transfer warnings are properly placed. Perform manual transfer operation. After energizing circuits, demonstrate interlocking sequence and operational function for each switch at least three times. Simulate power failures of normal source to automatic transfer switches and of emergency source with normal source available. Retain test in first subparagraph below if three-phase undervoltage sensing is specified in Part2. Simulate loss of phase-to-ground voltage for each phase of normal source. Verify time-delay settings. Verify pickup and dropout voltages by data readout or inspection of control settings. Test bypass/isolation unit functional modes and related automatic transfer-switch operations. Usually require test in first subparagraph below only for critical and extensive installations and for switches rated 1600A and more in other installations. Perform contact-resistance test across main contacts and correct values exceeding 500 microhms and values for one (1) pole deviating by more than 50 % from other poles. Verify proper sequence and correct timing of automatic engine starting, transfer time delay, retransfer time delay on restoration of normal power, and engine cool-down and shutdown. Retain subparagraph and associated subparagraph below if protective devices for circuits connected to transfer switches include ground-fault protection. Ground-Fault Tests: Coordinate with testing of ground-fault protective devices for power delivery from both sources. Verify grounding connections and locations and ratings of sensors. Coordinate tests with tests of generator and run them concurrently. Report results of tests and inspections in writing. Record adjustable relay settings and measured insulation and contact resistances and time delays. Attach a label or tag to each tested component indicating satisfactory completion of tests. Remove and replace malfunctioning units and retest as specified above. Infrared Scanning: After Substantial Completion, but not more than sixty (60) days after Substantial Completion, perform an infrared scan of each switch. Remove all access panels so joints and connections are accessible to portable scanner. Follow-up Infrared Scanning: Perform an additional follow-up infrared scan of each switch eleven (11) months after date of Substantial Completion. Instrument: Use an infrared scanning device designed to measure temperature or to detect significant deviations from normal values. Provide calibration record for device. Record of Infrared Scanning: Prepare a certified report that identifies switches checked and that describes scanning results. Include notation of deficiencies detected, remedial action taken, and observations after remedial action. DEMONSTRATION Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain transfer switches and related equipment as specified below. Refer to Division01 Section "Demonstration and Training." Retain paragraph below if generators are in Project. Coordinate this training with that for generator equipment. START-UP SERVICES The complete installation shall be initially started and checked for operational compliance by factory trained manufacturer's representative(s). All settings, as specified in this section shall be property set and verified by start-up personnel. Provide a written start-up and testing checklist which verifies all settings and features are properly set and functioning, written report shall indicate final setting of all adjustable features. CLEANING Upon completion of installation, inspect system components. Remove paint splatters and other spots, dirt, and debris. Touch up scratches and mars of finish. Clean components internally using methods and materials recommended by manufacturer. 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